ROBOTICSCABLE ASSEMBLY
Bumalik sa Lahat ng Serbisyo

Battery Pack Wiring Harness

Mga high-current wiring harness para sa lithium-ion battery pack, BMS integration, at charging system sa mga mobile robot, AGV, at autonomous platform.

AGV at AMRCommercial cleaning robotCollaborative robotHumanoid robot
Free engineering review before quotePrototype sample supportTest report and documentation available

Pangkalahatang-ideya

Ang bawat battery-powered na robot ay umaasa sa mga wiring na kayang tiisin ang tuloy-tuloy na high-current discharge, regenerative braking surge, at thermal cycling na likas sa lithium-ion technology — nang walang kahit isang single point of failure. Ang aming battery pack wiring harness ay espesyal na dinisenyo para sa mga robotics application kung saan ang downtime ay nangangahulugang pagkawala ng kita: mga AGV na tumatakbo sa 20-oras na warehouse shift, autonomous cleaning machine sa mga basang kapaligiran, at mobile manipulation platform na may 48V hanggang 800V na battery system. Nagdidisenyo kami ng kumpletong battery interconnect solution kabilang ang cell-to-cell busbar, BMS sense wire harness, high-voltage distribution cable, pre-charge circuit, at charging port assembly. Bawat harness ay shipped pagkatapos ng hi-pot test sa 2x operating voltage at thermal validation sa buong range na -40°C hanggang +85°C. Mula sa 5-unit engineering build hanggang sa mahigit 10,000 na monthly production, ang aming battery wiring harness ay nakakatugon sa UN 38.3 transport safety requirement at seamless na nagta-integrate sa CATL, BYD, Samsung SDI, at LG Energy Solution cell format.

Mga Pangunahing Features

Para sa 12V hanggang 800V DC battery system
High-current busbar hanggang 400A continuous
BMS sense wire harness na may <5 mV accuracy
Hi-pot tested sa 2x operating voltage
UL 94 V-0 rated flame-retardant material
UN 38.3 transport-compliant na disenyo

Technical Specifications

voltage Range12V to 800V DC
current RatingUp to 400A continuous
wire GaugeAWG 16 to AWG 2/0
temperature-40°C to +85°C operating
connectorsAnderson, Amphenol, TE HVP, Custom
flammabilityUL 94 V-0
testing100% hi-pot, insulation resistance, continuity
complianceUN 38.3, IEC 62619, UL 2580

Kailangan ang Solusyong Ito?

Kumuha ng custom quote para sa inyong battery pack wiring harness requirements. Susuriin ng aming engineers ang inyong specifications at magbibigay ng detalyadong proposal.

Cable drawing, BOM, or sample photos
Expected quantity and target lead time
Motion, environment, and approval requirements
Humingi ng QuotationTingnan ang Aming Kakayahan

What You Get Back

DFM and specification gap review
Quoted price and production timeline
Testing scope and documentation plan

Mga Kaugnay na Serbisyo

→ Power Distribution Harness→ Control Cabinet Wiring→ Custom Connector Solutions→ Custom Wire Harness

Buyer Questions Before RFQ

What should we send to get an accurate quote?

Send your drawing, BOM, quantity forecast, application environment, and any required approvals. Missing inputs create avoidable assumptions in pricing and lead time.

Will your team review the design before production?

Yes. Engineering review happens before quotation so connector, flex-life, shielding, and routing risks are flagged before you commit.

Can you support prototype through volume release?

Yes. We support first samples, validation builds, and production ramp with traceability and test requirements kept aligned.

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