Custom Connector Solutions
Bespoke connector assemblies and overmolded cable solutions.
Overview
When off-the-shelf doesn't fit, we design custom connector solutions tailored to your exact requirements. From modified standard connectors to fully custom overmolded assemblies, we deliver the perfect interface for your robot.
Key Features
Real Project Snapshot
Germany · industrial · 2025-2026 · wire-harness
Scenario
A German industrial electrical systems integrator required cable harnesses for a high-volume annual program but faced sourcing constraints on specified connectors.
Challenge
The originally specified STOCKO connectors faced procurement limitations, and the required PTC components (EPCOS B59100A1080-A40) had a long 12-14 week lead time, threatening the overall project timeline for a 200kpcs/year program.
What we did
Proposed Lumberg connectors as a qualified alternative to STOCKO. Provided detailed specification comparisons and emphasized Lumberg's shorter MOQ and better delivery times to offset the PTC lead time bottleneck, while remaining transparent about the slightly higher price point of the alternative.
Outcome
The customer accepted the alternative for evaluation, agreeing to sample the Lumberg-based assemblies, which kept the high-volume annual program viable despite initial component sourcing bottlenecks.
Concrete numbers
- 100kpcs/year per product (200kpcs total annual volume)
- PTC model: EPCOS B59100A1080-A40
- PTC lead time: 12-14 weeks
- Connectors evaluated: STOCKO vs. Lumberg
Customer identifiers anonymized. Numbers and components quoted as recorded in the program ledger.
Common Applications
This service is commonly used in the following robotics applications. Click to learn more about industry-specific requirements:
Technical Specifications
Need This Solution?
Get a custom quote for your custom connector solutions requirements. Our engineers will review your specifications and provide a detailed proposal.
What You Get Back
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Buyer Questions Before RFQ
What should we send to get an accurate quote?
Send your drawing, BOM, quantity forecast, application environment, and any required approvals. Missing inputs create avoidable assumptions in pricing and lead time.
Will your team review the design before production?
Yes. Engineering review happens before quotation so connector, flex-life, shielding, and routing risks are flagged before you commit.
Can you support prototype through volume release?
Yes. We support first samples, validation builds, and production ramp with traceability and test requirements kept aligned.
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