ROBOTICSCABLE ASSEMBLY
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Custom Connector Solutions

Bespoke connector assemblies and overmolded cable solutions.

Humanoid RobotsMedical RobotsSpecial Applications
Free engineering review before quotePrototype sample supportTest report and documentation available

Overview

When off-the-shelf doesn't fit, we design custom connector solutions tailored to your exact requirements. From modified standard connectors to fully custom overmolded assemblies, we deliver the perfect interface for your robot.

Key Features

Custom overmolding
Hybrid signal/power connectors
Space-optimized designs
Blind-mate options
Quick-change interfaces

Representative Project Type (Illustrative)

Global · industrial · wire-harness

Scenario

An industrial electrical systems integrator required cable harnesses for a high-volume annual program but faced sourcing constraints on specified connectors.

Challenge

The originally specified connector faced procurement limitations, and a required thermal-protection component had a long multi-week lead time, threatening the overall project timeline for a high-volume annual program.

What we did

Proposed a qualified alternative connector. Provided detailed specification comparisons and emphasized the alternative's shorter MOQ and better delivery times to offset the lead-time bottleneck, while remaining transparent about the slightly higher price point of the alternative.

Outcome

The customer accepted the alternative for evaluation, agreeing to sample the alternative-based assemblies, which kept the high-volume annual program viable despite initial component sourcing bottlenecks.

Concrete numbers

  • high-volume annual program
  • long-lead component identified
  • long component lead time
  • alternative connector evaluated

Illustrative example of the type of project we support. Customer identifiers and specific commercial details are not disclosed.

Common Applications

This service is commonly used in the following robotics applications. Click to learn more about industry-specific requirements:

Technical Specifications

overmold MaterialsPUR, TPE, Silicone
ip RatingUp to IP69K
mating Cycles10,000+ cycles
customizationFull design support

Need This Solution?

Get a custom quote for your custom connector solutions requirements. Our engineers will review your specifications and provide a detailed proposal.

Cable drawing, BOM, or sample photos
Expected quantity and target lead time
Motion, environment, and approval requirements
Request QuoteView Our Capabilities

What You Get Back

DFM and specification gap review
Quoted price and production timeline
Testing scope and documentation plan

Buyer Questions Before RFQ

What should we send to get an accurate quote?

Send your drawing, BOM, quantity forecast, application environment, and any required approvals. Missing inputs create avoidable assumptions in pricing and lead time.

Will your team review the design before production?

Yes. Engineering review happens before quotation so connector, flex-life, shielding, and routing risks are flagged before you commit.

Can you support prototype through volume release?

Yes. We support first samples, validation builds, and production ramp with traceability and test requirements kept aligned.