CABLE ASSEMBLY SERVICES
Comprehensive wiring solutions engineered specifically for robotics applications. From single prototypes to high-volume production.
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We specialize in designing and manufacturing cable assemblies that meet the unique demands of robotic systems—high flex life, EMI shielding, compact routing, and extreme reliability.
Robot Arm Internal Harness
Multi-axis internal wiring for 4-7 axis robot arms with high torsion resistance, validation support, and prototype-to-production pricing visibility.
- 10M+ flex cycle rated
- Multi-axis routing design
- EMI/RFI shielded options
Drag Chain Cable Assembly
High-flex cables designed for continuous motion in cable carriers and energy chains.
- 20M+ bending cycles
- Self-supporting design
- Oil and coolant resistant
Sensor & Signal Cables
Precision signal cables for encoders, vision systems, and industrial sensors.
- Low capacitance design
- 360° shielding coverage
- M8/M12 connector options
Power Distribution Harness
Heavy-duty power cables for motors, drives, and battery systems.
- High current capacity (up to 200A)
- Low voltage drop design
- Thermal management
Robot Charging Cable Assembly
Charging cable assemblies for AGV, AMR, and docking systems with high mate-cycle contacts, low contact resistance, and engineering review before release.
- High-mate-cycle dock and manual charge cable options
- 24V to 800V DC architectures for AGV, AMR, and service robots
- Contact-resistance control with temperature-rise review before quote
Control Cabinet Wiring
Pre-assembled wiring harnesses for robot controllers and electrical panels.
- Pre-assembled & tested
- UL508A compliant options
- Custom labeling system
Custom Connector Solutions
Bespoke connector assemblies and overmolded cable solutions.
- Custom overmolding
- Hybrid signal/power connectors
- Space-optimized designs
End-of-Arm Tooling (EOAT) Cables
High-flex cable assemblies for robotic grippers, welding torches, spray guns, and vision systems at the tool center point.
- 15M+ flex cycles at wrist axis
- ±360°/m continuous torsion rated
- Hybrid power + signal + pneumatic
Servo Motor Cable Assembly
High-flex servo power and encoder cables for precision motion control in robotics, CNC, and industrial automation.
- Servo power + encoder in one assembly
- Compatible with 20+ servo drive brands
- 15M+ flex cycles for robotic joints
Industrial Ethernet Cable Assembly
High-performance EtherCAT, PROFINET, and EtherNet/IP cable assemblies for real-time robotic communication and motion control networks.
- EtherCAT / PROFINET / EtherNet/IP compatible
- CAT 5e, CAT 6, and CAT 6A options
- 10M+ flex cycles for drag-chain and torsion
Coaxial Cable Manufacturers
Custom coaxial cable manufacturing for robotics OEMs — RF antenna leads, safety-radar cabling, machine-vision links, and impedance-controlled assemblies.
- 50-ohm and 75-ohm custom assemblies for RF, video, and hybrid robotic systems
- BNC, TNC, SMA, SMB, MCX, MMCX, FAKRA, and custom connector support
- Right-angle, bulkhead, panel-mount, and overmolded exit options for tight packaging
M12 Cable Assembly
Custom M12 A-code, D-code, X-code, and power cable assemblies for robotic sensors, actuators, vision devices, and industrial Ethernet networks in harsh-motion environments.
- A-code, D-code, X-code, L-code, T-code, and custom pinout options
- Straight, right-angle, panel-mount, and double-ended cordset builds
- IP67 / IP68 / IP69K sealing with molded or backshell-based strain relief
Molded Cable Assembly
Custom overmolded cable assemblies with integrated strain relief, IP-rated sealing, and ruggedized connectors for harsh robotic environments.
- IP67 / IP68 sealed overmold encapsulation
- Pull-out force > 200 N per IEC 60512
- TPU, PVC, TPE, and silicone compound options
OEM Cable Assembly Programs
Lifecycle-managed cable assembly programs for robot OEMs that need NPI support, revision control, and stable production supply.
- Prototype-to-production launch support with DFM and pilot builds
- Controlled ECN, revision, and approved-vendor management
- Lot traceability, serialized labels, and test record retention
Battery Pack Wiring Harness
High-current wiring harnesses for lithium-ion battery packs, BMS integration, and charging systems in mobile robots, AGVs, and autonomous platforms.
- Rated for 12V to 800V DC battery systems
- High-current busbars up to 400A continuous
- BMS sense wire harness with <5 mV accuracy
Flat Flexible Cable (FFC/FPC) Assembly
Ultra-thin FFC and FPC assemblies for robotic vision systems, teach pendants, embedded controllers, and compact end effectors requiring high-density signal routing in tight spaces.
- 0.3 mm to 2.54 mm pitch options
- 200,000+ dynamic flex cycles (FPC)
- ZIF/LIF/ACF connector terminations
CAN Bus Cable Assembly
120Ω impedance-matched CAN bus cable assemblies for robotic drive networks, sensor communication, and distributed control systems supporting CAN 2.0, CAN FD, CANopen, and DeviceNet protocols.
- 120Ω ±10% matched impedance (ISO 11898)
- CAN 2.0A/B, CAN FD, and CAN XL ready
- 10M+ flex cycles for drag-chain and torsion
Pigtail Wire Connector Assembly
Pre-terminated pigtail wire connectors for robotics sensors, motors, I/O modules, and control devices — factory-crimped and tested for plug-and-play integration into any robot cell.
- Factory-crimped, 100% pull-tested (IPC/WHMA-A-620 Class 3)
- M8, M12, Molex, JST, TE, Amphenol connector options
- 28 AWG to 8 AWG wire gauge range
Custom Cable Assemblies
End-to-end custom cable assembly for robotics: any conductor count, any connector family, any jacket material — IPC/WHMA-A-620 Class 3 workmanship on every build from single prototype to production volume.
- IPC/WHMA-A-620 Class 3 workmanship on every assembly, including single prototypes
- No minimum order quantity — 1 piece to 50,000+ per month
- DFM review at no charge before first build
Custom Wire Harness
Custom wire harness builds for robot controllers, AMR docks, battery boxes, and static routing zones with labeled branches, BOM traceability, and production-ready test records.
- Built from wiring diagram, BOM, sample, or mixed input package
- Formboard-controlled branch geometry for repeatable installation
- Laser labels, wire markers, and cavity maps matched to your drawing set
Robot Dress Pack Cable Assembly
External robot Dress Pack cable assemblies for 6-axis arms and welding cells, built for torsion, abrasion, spatter exposure, and fast field replacement.
- Built for combined bend and torsion in external multi-axis routing
- Dress pack sets for servo power, encoder, Ethernet, I/O, and EOAT circuits
- Abrasion-resistant PUR or TPE jackets with braid, conduit, or spatter sleeve options
Teach Pendant Cable Assembly
Custom teach pendant cable assemblies engineered for daily operator handling, stable HMI signals, and durable strain relief in robotic cells.
- Straight, coiled, and hybrid teach pendant cable assembly builds
- Support for emergency-stop, enable, display, Ethernet/USB, and low-voltage power circuits
- Engineering review before quote to reduce pinout, bend, and exit-angle risk
Retractile Coiled Cord Assembly
Self-retracting coiled cord assemblies for teach pendants, EOAT signal drops, dock-side connections, and short-stroke robot motion where loose cable slack creates downtime.
- Self-retracting slack control for teach pendants, EOAT drops, dock-side leads, and short-stroke motion
- PUR, TPE, and silicone jacket options matched to oil, heat, abrasion, and cleaning exposure
- High-strand copper or tinsel conductor options for 50,000 to 250,000+ extension cycles
Application Industries
Our cable assemblies power robots across diverse industries. Explore solutions tailored to your application.
Common Questions
What is the minimum order quantity?
We have no MOQ. Order from 1 piece for prototypes to 10,000+ for production.
How fast can you deliver samples?
Typical sample lead time is 3-5 business days after design approval.
Do you provide design assistance?
Yes, our engineers offer free design review and optimization recommendations.
Need a Custom Solution?
Our engineering team can design cable assemblies tailored to your specific robot requirements.