CABLE ASSEMBLY SERVICES
Comprehensive wiring solutions engineered specifically for robotics applications. From single prototypes to high-volume production.
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We specialize in designing and manufacturing cable assemblies that meet the unique demands of robotic systems—high flex life, EMI shielding, compact routing, and extreme reliability.
Robot Arm Internal Harness
Multi-axis internal wiring for 4-7 axis robot arms with high torsion resistance, validation support, and prototype-to-production pricing visibility.
- 10M+ flex cycle rated
- Multi-axis routing design
- EMI/RFI shielded options
Drag Chain Cable Assembly
High-flex cables designed for continuous motion in cable carriers and energy chains.
- 20M+ bending cycles
- Self-supporting design
- Oil and coolant resistant
Sensor & Signal Cables
Precision signal cables for encoders, vision systems, and industrial sensors.
- Low capacitance design
- 360° shielding coverage
- M8/M12 connector options
Power Distribution Harness
Heavy-duty power cables for motors, drives, and battery systems.
- High current capacity (up to 200A)
- Low voltage drop design
- Thermal management
Robot Charging Cable Assembly
Charging cable assemblies for AGV, AMR, and docking systems with high mate-cycle contacts, low contact resistance, and engineering review before release.
- High-mate-cycle dock and manual charge cable options
- 24V to 800V DC architectures for AGV, AMR, and service robots
- Contact-resistance control with temperature-rise review before quote
Control Cabinet Wiring
Pre-assembled wiring harnesses for robot controllers and electrical panels.
- Pre-assembled & tested
- UL508A compliant options
- Custom labeling system
Robotics Box Build Assembly
Cable-centric robotics box build assembly for control enclosures, operator units, and electromechanical subsystems with engineering review, test planning, and production-ready documentation.
- Control enclosures, operator boxes, junction boxes, and battery interface panels
- Custom harness routing, gland selection, strain relief, and service-loop planning
- DIN rail devices, relays, terminals, power supplies, HMIs, fans, and mounting hardware
Custom Connector Solutions
Bespoke connector assemblies and overmolded cable solutions.
- Custom overmolding
- Hybrid signal/power connectors
- Space-optimized designs
End-of-Arm Tooling (EOAT) Cables
High-flex cable assemblies for robotic grippers, welding torches, spray guns, and vision systems at the tool center point.
- 15M+ flex cycles at wrist axis
- ±360°/m continuous torsion rated
- Hybrid power + signal + pneumatic
Servo Motor Cable Assembly
High-flex servo power and encoder cables for precision motion control in robotics, CNC, and industrial automation.
- Servo power + encoder in one assembly
- Compatible with 20+ servo drive brands
- 15M+ flex cycles for robotic joints
Industrial Ethernet Cable Assembly
High-performance EtherCAT, PROFINET, and EtherNet/IP cable assemblies for real-time robotic communication and motion control networks.
- EtherCAT / PROFINET / EtherNet/IP compatible
- CAT 5e, CAT 6, and CAT 6A options
- 10M+ flex cycles for drag-chain and torsion
Coaxial Cable Manufacturers
Custom coaxial cable manufacturing for robotics OEMs — RF antenna leads, safety-radar cabling, machine-vision links, and impedance-controlled assemblies.
- 50-ohm and 75-ohm custom assemblies for RF, video, and hybrid robotic systems
- BNC, TNC, SMA, SMB, MCX, MMCX, FAKRA, and custom connector support
- Right-angle, bulkhead, panel-mount, and overmolded exit options for tight packaging
M12 Cable Assembly
Custom M12 A-code, D-code, X-code, and power cable assemblies for robotic sensors, actuators, vision devices, and industrial Ethernet networks in harsh-motion environments.
- A-code, D-code, X-code, L-code, T-code, and custom pinout options
- Straight, right-angle, panel-mount, and double-ended cordset builds
- IP67 / IP68 / IP69K sealing with molded or backshell-based strain relief
Molded Cable Assembly
Custom overmolded cable assemblies with integrated strain relief, IP-rated sealing, and ruggedized connectors for harsh robotic environments.
- IP67 / IP68 sealed overmold encapsulation
- Pull-out force > 200 N per IEC 60512
- TPU, PVC, TPE, and silicone compound options
OEM Cable Assembly Programs
Lifecycle-managed cable assembly programs for robot OEMs that need NPI support, revision control, and stable production supply.
- Prototype-to-production launch support with DFM and pilot builds
- Controlled ECN, revision, and approved-vendor management
- Lot traceability, serialized labels, and test record retention
Battery Pack Wiring Harness
High-current wiring harnesses for lithium-ion battery packs, BMS integration, and charging systems in mobile robots, AGVs, and autonomous platforms.
- Rated for 12V to 800V DC battery systems
- High-current busbars up to 400A continuous
- BMS sense wire harness with <5 mV accuracy
Flat Flexible Cable (FFC/FPC) Assembly
Ultra-thin FFC and FPC assemblies for robotic vision systems, teach pendants, embedded controllers, and compact end effectors requiring high-density signal routing in tight spaces.
- 0.3 mm to 2.54 mm pitch options
- 200,000+ dynamic flex cycles (FPC)
- ZIF/LIF/ACF connector terminations
CAN Bus Cable Assembly
120Ω impedance-matched CAN bus cable assemblies for robotic drive networks, sensor communication, and distributed control systems supporting CAN 2.0, CAN FD, CANopen, and DeviceNet protocols.
- 120Ω ±10% matched impedance (ISO 11898)
- CAN 2.0A/B, CAN FD, and CAN XL ready
- 10M+ flex cycles for drag-chain and torsion
Pigtail Wire Connector Assembly
Pre-terminated pigtail wire connectors for robotics sensors, motors, I/O modules, and control devices — factory-crimped and tested for plug-and-play integration into any robot cell.
- Factory-crimped, 100% pull-tested (IPC/WHMA-A-620 Class 3)
- M8, M12, Molex, JST, TE, Amphenol connector options
- 28 AWG to 8 AWG wire gauge range
Prototype Cable Assemblies
Fast-turn prototype cable assemblies for robot OEMs, NPI teams, and integrators that need DFM review, no-MOQ sample builds, and release-ready test records before volume.
- No MOQ for fit-check samples, pilot builds, or engineering validation sets
- Typical prototype lead time: 5-10 business days after drawing and BOM review
- DFM review before quote for connector orientation, bend radius, shielding, and label logic
Custom Cable Assemblies
End-to-end custom cable assembly for robotics: any conductor count, any connector family, any jacket material — IPC/WHMA-A-620 Class 3 workmanship on every build from single prototype to production volume.
- IPC/WHMA-A-620 Class 3 workmanship on every assembly, including single prototypes
- No minimum order quantity — 1 piece to 50,000+ per month
- DFM review at no charge before first build
Custom Medical Cable Assemblies
Custom medical cable assemblies for surgical robots, diagnostic systems, and lab automation with low-noise signal design, documentation control, and prototype-to-production support.
- Low-noise signal and shielding design for sensors, imaging, and patient-adjacent electronics
- Silicone, TPU, TPE, and PTFE jacket options matched to wipe-down or chemical exposure
- Miniature, hybrid, and overmolded builds for compact medical electromechanical packaging
Custom Wire Harness
Custom wire harness builds for robot controllers, AMR docks, battery boxes, and static routing zones with labeled branches, BOM traceability, and production-ready test records.
- Built from wiring diagram, BOM, sample, or mixed input package
- Formboard-controlled branch geometry for repeatable installation
- Laser labels, wire markers, and cavity maps matched to your drawing set
Robot Dress Pack Cable Assembly
External robot Dress Pack cable assemblies for 6-axis arms and welding cells, built for torsion, abrasion, spatter exposure, and fast field replacement.
- Built for combined bend and torsion in external multi-axis routing
- Dress pack sets for servo power, encoder, Ethernet, I/O, and EOAT circuits
- Abrasion-resistant PUR or TPE jackets with braid, conduit, or spatter sleeve options
Teach Pendant Cable Assembly
Custom teach pendant cable assemblies engineered for daily operator handling, stable HMI signals, and durable strain relief in robotic cells.
- Straight, coiled, and hybrid teach pendant cable assembly builds
- Support for emergency-stop, enable, display, Ethernet/USB, and low-voltage power circuits
- Engineering review before quote to reduce pinout, bend, and exit-angle risk
Retractile Coiled Cord Assembly
Self-retracting coiled cord assemblies for teach pendants, EOAT signal drops, dock-side connections, and short-stroke robot motion where loose cable slack creates downtime.
- Self-retracting slack control for teach pendants, EOAT drops, dock-side leads, and short-stroke motion
- PUR, TPE, and silicone jacket options matched to oil, heat, abrasion, and cleaning exposure
- High-strand copper or tinsel conductor options for 50,000 to 250,000+ extension cycles
Wire Harness Testing
Production-ready wire harness testing service for robot OEMs and integrators, covering continuity, insulation resistance, hi-pot, pin mapping, and custom fixture support before shipment.
- Continuity, pin-map, insulation-resistance, and hi-pot coverage matched to drawing risk
- Optional crimp pull test, contact resistance, polarity, and label verification
- Custom or semi-custom fixtures for multi-branch harnesses, docking looms, and cabinet builds
Machine Vision Cable Assembly
Custom robotic camera and machine vision cable assemblies for GigE, USB3, PoE, M12, and coaxial links, with shielding review, no MOQ samples, and test reports before release.
- GigE Vision, USB3 Vision, PoE, M12 X-coded, and coaxial camera cable builds by drawing
- Engineering review for impedance, shielding, bend radius, connector exit direction, and strain relief
- Dynamic robot routes supported for wrist, drag-chain, EOAT, and gantry vision systems
Waterproof Robot Cable Assembly
IP67, IP68, and IP69K-ready waterproof cable assemblies for robots exposed to washdown, coolant mist, outdoor moisture, and repeated service handling.
- IP67, IP68, and IP69K sealing strategy reviewed by real exposure, not catalog claims
- Overmold, adhesive heat-shrink, gasketed backshell, and field-replaceable connector trade-off review
- PUR, TPE, PVC, and silicone jacket selection matched to washdown chemistry, abrasion, and flex duty
High-Mix Robot Cable Assembly
Prototype-to-production robot cable assembly for RFQs with many SKUs, compressed schedules, 1 to 40 piece pilot lots, and ramp plans up to 1000 pieces.
- High-mix SKU control for robot cable families with shared connectors and changing lengths
- Sample, pilot, and production pricing separated so MOQ and ramp risk stay visible
- Revision-controlled drawing, BOM, pinout, and label review before quotation
Push Button PCB Cable Assembly
Robot control-panel cable assemblies that connect push button PCBs, LEDs, emergency-stop loops, and cabinet wiring without field rework.
- Push button PCB, LED board, membrane tail, and emergency-stop wiring in one controlled assembly
- Connector pinout review for JST, Molex, Hirose, M8/M12, and terminal-block interfaces
- Strain relief plan for soldered wire-to-board joints and service-pull areas
Robot Safety Cable Assembly
Safety-loop cable assemblies for emergency stop, guard-door interlock, enable switch, safety relay, and robot control-panel wiring.
- Emergency-stop, guard-door, enable, reset, scanner, and relay wiring in one controlled assembly
- Label, ferrule, terminal, connector, and end-treatment review before sampling
- IPC-A-620 workmanship with UL-758 wire-style review for safety circuits
Robot Cable Supplier Qualification
Audit-ready robot cable supplier onboarding for OEM RFQs that need NDA handling, quality questionnaires, DFM review, samples, and test reports before approval.
- NDA, supplier questionnaire, quality audit, and engineering review handled as one RFQ workstream
- DFM review for drawings, BOM, pinout, connector sourcing, labels, bend radius, shielding, and test limits
- Audit-ready factory capability package with China and Philippines production options when required
FAKRA Cable Assembly for Robotics
Custom FAKRA antenna and RF cable assemblies for AGV, AMR, 5G/LTE, GNSS, telematics, safety radar, and robot control modules.
- FAKRA A/B/C/D/E/F/H/I/K/Z keyed connector support for robot RF and antenna leads
- 5G/LTE, GNSS, Wi-Fi, UWB, safety-radar, telematics, and camera-radio cable builds
- Straight, right-angle, pigtail, bulkhead, panel-mount, and overmolded exit options
Robot Actuator Cable Assembly
Custom actuator cable assemblies for robot joints, grippers, steering modules, brakes, encoders, and feedback circuits with pull-risk review before sampling.
- Actuator power, brake, encoder, resolver, Hall sensor, and feedback leads in one controlled build
- Connector retention review for JST, TE, MOLEX, Hirose, M8/M12, circular servo, and custom actuator interfaces
- Strain-relief and clamp-position review where actuator movement can pull the cable out of the assembly
Robot Cable Drawing Review
Engineering review for robot cable drawings, BOMs, pinouts, samples, and approval gaps before prototype or production release.
- Drawing, BOM, pinout, and connector review before sample purchase orders
- Open-question log for engineering, quality, and procurement teams
- Connector substitution review when original parts have MOQ or lead-time constraints
Robot Cable Engineering Change Control
RFQ-stage change control for robot cable assemblies when drawings, BOMs, wire colors, connectors, and test requirements are still moving.
- Revision log review before quotation and before production release
- Drawing, BOM, pinout, label, and approved-alternate comparison
- Sample-only deviation separation from production-approved requirements
Robot Cable Material Sourcing
RFQ-stage sourcing for robot cable wire, connectors, alternates, MOQ, lead time, sample builds, and production release planning.
- Wire, terminal, connector, label, heat-shrink, backshell, and boot sourcing review before quote
- MOQ and full-reel exposure made visible before prototype or pilot purchase orders
- Alternate connector review for fit, terminal compatibility, current rating, locking style, and approval status
Robot Gripper Cable Assembly
Custom gripper, grapple, vacuum, and force-feedback cable assemblies reviewed for wrist motion, strain relief, connector retention, and test evidence.
- Gripper, grapple, vacuum cup, clamp, tool-changer, and force-feedback cable assemblies for robot EOAT
- Wrist-motion review for bend radius, twist, pinch points, clamp location, and service pull direction
- Connector sourcing for JST, TE, Molex, Anderson, Sumitomo, M8, M12, USB, and custom tool interfaces
Robot Cable Quality Recovery & RMA Support
Supplier-side recovery for robot cable quality escapes, wrong connectors, impedance failures, test mismatches, and urgent replacement builds.
- RMA intake for wrong connector, impedance, continuity, insulation, and packing complaints
- Containment review for shipped lots, warehouse stock, WIP, and replacement builds
- Drawing, BOM, pinout, connector part number, and label-map verification
Application Industries
Our cable assemblies power robots across diverse industries. Explore solutions tailored to your application.
Common Questions
What is the minimum order quantity?
We have no MOQ. Order from 1 piece for prototypes to 10,000+ for production.
How fast can you deliver samples?
Typical sample lead time is 3-5 business days after design approval.
Do you provide design assistance?
Yes, our engineers offer free design review and optimization recommendations.
Need a Custom Solution?
Our engineering team can design cable assemblies tailored to your specific robot requirements.