MANUFACTURING CAPABILITIES
World-class facilities, advanced equipment, and rigorous quality systems delivering cable assemblies that meet the demanding requirements of robotics applications.
Request Factory TourEngineering & Design
Our engineering team works alongside your designers to optimize cable assemblies for manufacturability, reliability, and cost.
Design Review
Free engineering review of your cable assembly designs with DFM recommendations
3D Routing Simulation
Virtual cable routing to validate bend radius and interference before prototyping
Material Selection
Expert guidance on wire, connector, and jacket material selection for your environment
Documentation
Complete drawing packages including assembly drawings, BOMs, and test specifications
Design Software
Our engineering team specializes in designing:
Production & Manufacturing
State-of-the-art equipment and lean manufacturing processes ensure consistent quality and on-time delivery.
Wire Processing
- Automatic wire cutting machines (Komax, Schleuniger)
- Precision wire stripping stations
- Laser wire marking systems
- Ultrasonic wire splicing
Crimping & Termination
- Fully automatic terminal crimping (Komax Alpha)
- Semi-automatic crimp presses with force monitoring
- Crimp height measurement systems
- Cross-section analysis equipment
Assembly
- Assembly workbenches with ESD protection
- Ultrasonic welding stations
- Heat shrink processing tunnels
- Potting and overmolding equipment
Cable Management
- Wire twisting machines
- Cable braiding machines
- Spiral wrap application
- Conduit and loom installation
Production Capacity
High-volume production capabilities for:
Quality Control
Multi-stage quality control ensures every cable assembly meets specifications before shipping.
Incoming Inspection
- Material certification verification
- Visual inspection
- Sample testing per AQL
In-Process Control
- First article inspection
- Crimp force monitoring
- Visual inspection at each station
Final Test
- 100% electrical continuity
- Insulation resistance
- Hi-pot testing (where required)
Outgoing Quality
- Final visual inspection
- Packaging verification
- Documentation check
Quality-critical applications:
Testing Laboratory
In-house testing validates cable performance before production and verifies ongoing quality.
Electrical Testing
- Continuity testing
- Insulation resistance (up to 1000V DC)
- Hi-pot testing (up to 5kV AC/DC)
- Contact resistance measurement
Mechanical Testing
- Pull force testing (up to 500N)
- Crimp cross-section analysis
- Flex life testing (10M+ cycles)
- Torsion testing
Environmental Testing
- Temperature cycling (-40°C to +150°C)
- Humidity exposure
- Salt spray testing
- UV exposure
Specialized Testing
- EMI/EMC pre-compliance
- Flame retardancy (UL VW-1)
- Chemical resistance
- Abrasion resistance
Critical testing for demanding applications:
Certifications & Compliance
Our quality management systems and product certifications meet global robotics industry requirements.
ISO 9001:2015
Quality Management System
All manufacturing operations
IATF 16949:2016
Automotive Quality Management
Automotive robot cable production
UL Recognized
Component Recognition
Listed cable assemblies
CE Marking
European Conformity
Applicable products
RoHS Compliant
Hazardous Substances
All products
REACH Compliant
Chemical Substances
All products
Factory Gallery
Take a virtual tour of our facilities
Clean Manufacturing Facility
Automated Harness Assembly Line
Wire Harness Testing Equipment
Automatic Wire Cutting & Crimping
Cable Quality Testing Machine
Wire Harness Packaging Service
See Our Capabilities in Action
Schedule a virtual factory tour or visit us in person to see how we can support your robotics cable assembly needs.