ROBOTICSCABLE ASSEMBLY

MANUFACTURING CAPABILITIES

World-class facilities, advanced equipment, and rigorous quality systems delivering cable assemblies that meet the demanding requirements of robotics applications.

Request Factory Tour
IPC A-620
IPC/WHMA-A-620 Class 3
100%
Electrical test coverage
No MOQ
Prototype to production
2007
OurPCB group since

Engineering & Design

Our engineering team works alongside your designers to optimize cable assemblies for manufacturability, reliability, and cost.

A wire harness is a grouped set of wires, terminals, and coverings arranged for a machine layout, while a cable assembly refers to a finished cable or cable set terminated for power, data, signal, or hybrid transmission. Robotics programs usually need both disciplines because motion-rated cables still have to fit into a broader harness architecture.

Capability claims matter only when they connect to a buyer outcome: fewer quoting assumptions, fewer redesign loops after first samples, and a test plan that matches the actual robot environment.

Design Review

Free engineering review of your cable assembly designs with DFM recommendations

3D Routing Simulation

Virtual cable routing to validate bend radius and interference before prototyping

Material Selection

Expert guidance on wire, connector, and jacket material selection for your environment

Documentation

Complete drawing packages including assembly drawings, BOMs, and test specifications

Design Software

SolidWorksAutoCAD ElectricalEPLANZuken E3

Our engineering team specializes in designing:

Capability Review Checklist

This table translates the page into the questions most OEM buyers ask during supplier qualification.

Capability AreaWhat Buyers Need To ConfirmWhy It Matters
Engineering reviewCan the supplier review drawings, BOMs, and routes before quote?It removes hidden assumptions before pricing and sample launch
Manufacturing controlAre cutting, crimping, labeling, and assembly methods documented?Repeatable process control protects production consistency
TestingIs the test plan matched to power, signal, or motion risk?Continuity alone rarely covers robotics failure modes
Quality systemAre workmanship and release expectations defined clearly?Quality language helps align OEM, supplier, and field-service expectations

Production & Manufacturing

State-of-the-art equipment and lean manufacturing processes ensure consistent quality and on-time delivery.

Wire Processing

  • Automatic wire cutting machines (Komax, Schleuniger)
  • Precision wire stripping stations
  • Laser wire marking systems
  • Ultrasonic wire splicing

Crimping & Termination

  • Fully automatic terminal crimping (Komax Alpha)
  • Semi-automatic crimp presses with force monitoring
  • Crimp height measurement systems
  • Cross-section analysis equipment

Assembly

  • Assembly workbenches with ESD protection
  • Ultrasonic welding stations
  • Heat shrink processing tunnels
  • Potting and overmolding equipment

Cable Management

  • Wire twisting machines
  • Cable braiding machines
  • Spiral wrap application
  • Conduit and loom installation

Production Capacity

Varies by application
monthly
Varies by application
harnesses
2 shifts, expandable to 3
shifts

High-volume production capabilities for:

Quality Control

Multi-stage quality control ensures every cable assembly meets specifications before shipping.

1

Incoming Inspection

  • Material certification verification
  • Visual inspection
  • Sample testing per AQL
2

In-Process Control

  • First article inspection
  • Crimp force monitoring
  • Visual inspection at each station
3

Final Test

  • 100% electrical continuity
  • Insulation resistance
  • Hi-pot testing (where required)
4

Outgoing Quality

  • Final visual inspection
  • Packaging verification
  • Documentation check
Varies by application
defect Rate
100% Electrical test coverage
on Time Delivery
Varies by application
customer Returns

Quality-critical applications:

Testing Laboratory

In-house testing validates cable performance before production and verifies ongoing quality.

Electrical Testing

  • Continuity testing
  • Insulation resistance (up to 1000V DC)
  • Hi-pot testing (up to 5kV AC/DC)
  • Contact resistance measurement

Mechanical Testing

  • Pull force testing (up to 500N)
  • Crimp cross-section analysis
  • Flex life testing (10M+ cycles)
  • Torsion testing

Environmental Testing

  • Temperature cycling (-40°C to +150°C)
  • Humidity exposure
  • Salt spray testing
  • UV exposure

Specialized Testing

  • EMI/EMC pre-compliance
  • Flame retardancy (UL VW-1)
  • Chemical resistance
  • Abrasion resistance

Critical testing for demanding applications:

Certifications & Compliance

Certifications are held by our manufacturing entity, Hebei Cloom (河北阔沐科技), which builds our robotics cable assemblies. Original certificates are downloadable below.

ISO 9001:2015

Quality Management System

Held by Hebei Cloom (河北阔沐) · Cert. 19824QL3575R0S · valid to 2027-12-30

Download certificate

ISO 13485:2016

Medical device QMS — medical wire harness manufacturing

Held by Hebei Cloom (河北阔沐) · Cert. G25Q2GZ1262R0M · valid to 2028-12-22

Download certificate

IPC/WHMA-A-620 certified specialist on staff

Cable & wire-harness workmanship (Class 3)

IPC/WHMA-A-620E CIS — Yulong Zhang · valid to 2028-03

Download certificate

RoHS / REACH declarations

Material compliance

Material declarations provided on request

Factory Gallery

Take a virtual tour of our facilities

Clean manufacturing facility for robotics cable assembly production

Clean Manufacturing Facility

Automated wire harness assembly line for robot cable builds

Automated Harness Assembly Line

Wire harness testing equipment for high-flex robot cable validation

Wire Harness Testing Equipment

Automatic wire cutting and crimping machine for robotic cable assemblies

Automatic Wire Cutting & Crimping

Cable quality testing machine checking robot harness continuity

Cable Quality Testing Machine

Export-ready packaging for finished robotics wire harnesses

Wire Harness Packaging Service

Frequently Asked Questions

What does this capabilities page cover?

It summarizes engineering, manufacturing, quality, testing, and certification areas that robotics buyers typically review before sending drawings or approving first samples.

Why do robotics cable programs need manufacturing review early?

Cable routing, connector orientation, crimp tooling, and test scope affect cost and lead time before a prototype is even built, so early review reduces avoidable launch churn.

How is a wire harness capability different from a generic cable shop?

A wire harness capability includes routing logic, labeling, branch control, and integration planning for a machine, while a generic cable shop may only focus on termination and length.

What standards are usually relevant?

Buyers often use IPC for workmanship language, ISO 9001 for quality management expectations, and application-specific customer requirements for testing, traceability, and release control.

Can these capabilities support both prototype and volume builds?

Yes. The page emphasizes processes that help the same design move from sample review to repeatable production with documented checks and controlled revisions.

See Our Capabilities in Action

Schedule a virtual factory tour or visit us in person to see how we can support your robotics cable assembly needs.