ROBOTICSCABLE ASSEMBLY
Bumalik sa Lahat ng Serbisyo

Molded na Cable Assembly

Custom overmolded cable assemblies na may built-in strain relief, IP-rated na sealing, at matitibay na connectors para sa mahihirap na kondisyon ng robotic na kapaligiran.

Mga Collaborative RobotMga Humanoid RobotMga Commercial Cleaning RobotAGV at AMR
Free engineering review before quotePrototype sample supportTest report and documentation available

Pangkalahatang-ideya

Ang aming molded cable assemblies ay pinagsasama ang precision injection-molded o insert-molded na thermoplastic encapsulation kasama ang high-flex na robotic-grade conductors. Bawat assembly ay binibigyan ng factory-applied overmold sa junction ng cable at connector — inaalis ang pinakamahina na punto ng pagkasira sa mga tradisyonal na crimped o potted na disenyo. Ang resulta: isang solidong, selyadong interface na lumalaban sa pull-out forces na higit sa 200 N, hinaharangan ang pagpasok ng moisture at dumi hanggang IP67/IP68 na antas, at tumatagal sa milyun-milyong flex cycles nang walang conductor fatigue sa termination point. Gumagamit kami ng TPU, PVC, TPE, at silicone compounds na angkop sa inyong operating temperature range, chemical exposure profile, at kinakailangang flex life. Mula sa single-cavity prototype tooling hanggang multi-cavity production molds na gumagawa ng 50,000+ assemblies bawat buwan, ang aming in-house molding cells ay tumatakbo nang 24/7 sa ilalim ng IPC/WHMA-A-620 Class 3 na pamantayan ng kalidad.

Mga Pangunahing Features

IP67 / IP68 sealed overmold encapsulation
Pull-out force > 200 N ayon sa IEC 60512
Mga opsyon sa TPU, PVC, TPE, at silicone compound
In-house na disenyo ng molde at CNC tooling
Mula prototype hanggang 50,000+ units bawat buwan
IPC/WHMA-A-620 Class 3 certified

Technical Specifications

mold MaterialsTPU / PVC / TPE / Silicone
ip RatingIP67 / IP68
pull Out Force> 200 N (IEC 60512)
temperature-40°C to +125°C (silicone)
flex Life5,000,000+ cycles at termination
mold Cycle30–90 seconds per part
toolingSingle-cavity to 8-cavity molds
colorsCustom RAL / Pantone matching

Kailangan ang Solusyong Ito?

Kumuha ng custom quote para sa inyong molded na cable assembly requirements. Susuriin ng aming engineers ang inyong specifications at magbibigay ng detalyadong proposal.

Cable drawing, BOM, or sample photos
Expected quantity and target lead time
Motion, environment, and approval requirements
Humingi ng QuotationTingnan ang Aming Kakayahan

What You Get Back

DFM and specification gap review
Quoted price and production timeline
Testing scope and documentation plan

Buyer Questions Before RFQ

What should we send to get an accurate quote?

Send your drawing, BOM, quantity forecast, application environment, and any required approvals. Missing inputs create avoidable assumptions in pricing and lead time.

Will your team review the design before production?

Yes. Engineering review happens before quotation so connector, flex-life, shielding, and routing risks are flagged before you commit.

Can you support prototype through volume release?

Yes. We support first samples, validation builds, and production ramp with traceability and test requirements kept aligned.