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包膠線纜組裝

客製化射出包膠線纜組裝,整合抗拉應力釋放結構、IP等級密封及強化型連接器,專為嚴苛機器人環境設計。

協作機器人人形機器人商用清潔機器人AGV與AMR
Free engineering review before quotePrototype sample supportTest report and documentation available

服務概述

我們的包膠線纜組裝運用精密射出成型或嵌件成型熱塑性材料,將高撓曲機器人級導線完整封裝。每條線纜在線纜與連接器接合處均進行原廠包膠處理,徹底消除傳統壓接或灌膠設計中最脆弱的失效點。成品為一體成型密封介面:抗拉脫力超過200 N,防水防塵等級達IP67/IP68,端接點可承受數百萬次撓曲循環而無導體疲勞。包膠材料涵蓋TPU、PVC、TPE及矽膠,可依據您的操作溫度範圍、化學品暴露條件及所需撓曲壽命精準選配。從單穴打樣模具到多穴量產模具月產50,000件以上,我們自有的射出成型產線全天候運作,嚴格遵循IPC/WHMA-A-620 Class 3工藝標準。

核心優勢

IP67 / IP68密封包膠封裝
抗拉脫力 > 200 N(依IEC 60512)
TPU、PVC、TPE及矽膠多種材料可選
自有模具設計與CNC模具加工
從打樣到月產50,000件以上
IPC/WHMA-A-620 Class 3認證

技術規格

mold MaterialsTPU / PVC / TPE / Silicone
ip RatingIP67 / IP68
pull Out Force> 200 N (IEC 60512)
temperature-40°C to +125°C (silicone)
flex Life5,000,000+ cycles at termination
mold Cycle30–90 seconds per part
toolingSingle-cavity to 8-cavity molds
colorsCustom RAL / Pantone matching

需要此解決方案?

取得包膠線纜組裝的客製化報價。我們的工程師將評審您的技術規格並提供詳細方案。

Cable drawing, BOM, or sample photos
Expected quantity and target lead time
Motion, environment, and approval requirements
取得報價查看生產能力

What You Get Back

DFM and specification gap review
Quoted price and production timeline
Testing scope and documentation plan

Buyer Questions Before RFQ

What should we send to get an accurate quote?

Send your drawing, BOM, quantity forecast, application environment, and any required approvals. Missing inputs create avoidable assumptions in pricing and lead time.

Will your team review the design before production?

Yes. Engineering review happens before quotation so connector, flex-life, shielding, and routing risks are flagged before you commit.

Can you support prototype through volume release?

Yes. We support first samples, validation builds, and production ramp with traceability and test requirements kept aligned.