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包胶线缆组装

定制注塑包胶线缆组装,集成应力消除结构、IP防护密封及加固型连接器,专为严苛机器人工况打造。

协作机器人人形机器人商用清洁机器人AGV与AMR
Free engineering review before quotePrototype sample supportTest report and documentation available

服务概述

我们的包胶线缆组装采用精密注塑或嵌件成型热塑性材料,将高柔性机器人级导线完整封装。每根线缆在线缆与连接器交汇处均进行工厂级包胶处理,彻底消除传统压接或灌胶方案中最薄弱的失效环节。最终形成一体化密封界面:抗拉脱力超过200 N,防水防尘等级达IP67/IP68,在端接点处可承受数百万次弯折循环而无导体疲劳断裂。包胶材料涵盖TPU、PVC、TPE及硅胶,可根据您的工作温度范围、化学品接触条件和所需弯折寿命精准匹配。从单腔样品模具到多腔量产模具月产50,000件以上,我们的自有注塑产线全天候运转,严格执行IPC/WHMA-A-620 Class 3工艺标准。

核心优势

IP67 / IP68密封包胶封装
抗拉脱力 > 200 N(符合IEC 60512)
TPU、PVC、TPE及硅胶多种材料可选
自有模具设计与CNC模具加工
从样品到月产50,000件以上
IPC/WHMA-A-620 Class 3认证

技术规格

mold MaterialsTPU / PVC / TPE / Silicone
ip RatingIP67 / IP68
pull Out Force> 200 N (IEC 60512)
temperature-40°C to +125°C (silicone)
flex Life5,000,000+ cycles at termination
mold Cycle30–90 seconds per part
toolingSingle-cavity to 8-cavity molds
colorsCustom RAL / Pantone matching

需要此解决方案?

获取包胶线缆组装的定制报价。我们的工程师将评审您的技术规格并提供详细方案。

Cable drawing, BOM, or sample photos
Expected quantity and target lead time
Motion, environment, and approval requirements
获取报价查看生产能力

What You Get Back

DFM and specification gap review
Quoted price and production timeline
Testing scope and documentation plan

Buyer Questions Before RFQ

What should we send to get an accurate quote?

Send your drawing, BOM, quantity forecast, application environment, and any required approvals. Missing inputs create avoidable assumptions in pricing and lead time.

Will your team review the design before production?

Yes. Engineering review happens before quotation so connector, flex-life, shielding, and routing risks are flagged before you commit.

Can you support prototype through volume release?

Yes. We support first samples, validation builds, and production ramp with traceability and test requirements kept aligned.